Perforated Aluminium Screen Mesh

Rigid, lightweight aluminium infill for screen doors and windows. The staggered round holes let air and daylight through and preserve outward visibility.

1.8 mmSheet thickness
Ø2.0 mmRound holes
3.0 mmStaggered centre pitch

Main image shows a product illustration.

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Benefits of perforated aluminium screen mesh

Rigid infill for screen frames

The continuous metal between the holes helps the 1.8 mm sheet hold its shape while it is handled and fitted. Once seated in a suitable frame, the flat panel gives the door or window an even face across the opening.

Airflow, daylight and outward views

Air and daylight pass through the Ø2.0 mm holes across the screened area. The regular round-hole pattern gives the panel a uniform appearance and allows a view through the screen. The perceived view varies with the lighting and viewing angle.

Less weight on the frame

Aluminium weighs less than steel for the same panel size, thickness and hole pattern. This makes large sheets easier to handle and reduces the weight added to the door or window frame.

Naturally corrosion resistant

Aluminium forms a protective oxide layer, making it a practical material for exterior door and window infill. Specify the alloy and finish for the exposure and check the finish against a sample when matching existing frames.

Specifications

Nominal dimensions for perforated aluminium screen mesh
Item Specification
Material Aluminium sheet
Sheet thickness 1.8 mm
Hole diameter Ø2.0 mm round holes
Centre-to-centre pitch 3.0 mm
Clear gap between hole edges 1.0 mm
Hole layout Staggered rows
Supply format Flat infill sheet
Standard sheet widths 750 mm, 900 mm, 1200 mm
Standard sheet lengths 2000 mm, 2400 mm
Dimensioned sketch of staggered 2 mm round holes at 3 mm centre pitch, 1 mm clear gap and 1.8 mm sheet thickness
Each round opening is Ø2.0 mm. The centres of adjacent holes are 3.0 mm apart, leaving a nominal 1.0 mm of metal between the nearest hole edges. The rows are offset, as illustrated.

Perforated sheet photographs

Workshop reference photos show the round-hole pattern, solid margin and overall sheet format. See the specifications and hole layout above for nominal dimensions.

Staggered rows of small round holes photographed from above.
Round hole close-upStaggered rows of small round holes photographed from above.
Close-up of the unperforated margin along the side of a round-hole sheet.
Solid sheet edgeClose-up of the unperforated margin along the side of a round-hole sheet.
Full-length round-hole perforated sheets laid flat in the workshop.
Full sheet viewFull-length round-hole perforated sheets laid flat in the workshop.

Door and window applications

Illustration of a hinged screen door and window with dark perforated aluminium infill
Door and window application illustration.

Hinged screen doors

For front and side entry doors, measure the frame rebate and check the retaining bead before sizing the infill. Mark the required solid margins on the drawing so the perforated area aligns with the visible opening.

Sliding screen doors

For patio and balcony doors, check the panel thickness against the frame channel and the finished door weight against the roller capacity. Confirm the fit before ordering a full batch.

Fixed window screens

For fixed window screens, check the visible opening and the depth the panel seats into the frame. Record the finished sheet size, fixing method and orientation.

Perforated sheet production

Sheet metal punching press on the workshop floor.
Punching pressSheet metal punching press on the workshop floor.
Metal sheet on the feed table beneath the punch tooling.
Sheet at the punch stationMetal sheet on the feed table beneath the punch tooling.

Powder coating and packing

Workshop examples of powder coating and flat-sheet packing. Confirm the finish, colour and packing requirements with your enquiry.

Perforated parts suspended on an overhead conveyor in the powder coating area.
Powder coating linePerforated parts suspended on an overhead conveyor in the powder coating area.
Flat sheet bundles secured with stretch wrap and strapping.
Wrapped and strapped bundlesFlat sheet bundles secured with stretch wrap and strapping.
Round-hole perforated sheets stacked flat inside an open wooden crate.
Wooden crate packingRound-hole perforated sheets stacked flat inside an open wooden crate.

What to confirm before ordering

Sheet and edges

Record the finished width × length and label the four edges on a drawing. Mark the required unperforated margin on each edge that needs one.

Alloy and finish

Specify the alloy, temper and surface finish if your project calls for them. Include the colour code or a physical finish sample when matching an existing screen.

Frame and retention

Measure the channel width and depth and copy the retaining bead profile or part reference. Note the tolerances that affect seating and retention.

Frequently asked questions

Is the frame included?

The product is supplied as flat perforated aluminium sheet. Select the frame, retaining bead and fixings to suit the screen assembly.

How do I choose a sheet size for my frame?

Size the panel from the frame channel and the drawing for your retention system. Allow for the portion of the sheet that seats behind the visible opening, then use the standard width and length rows in the specifications to select a sheet for your cutting plan. Confirm your required combination when requesting a quote.

Can I match an existing panel?

Send a drawing or a sample with the finished dimensions, solid margins, hole diameter, centre pitch and finish. For a like-for-like fit, include the frame channel and bead profile.

Can this be used as a flyscreen?

The nominal round opening is 2.0 mm. Specify the smallest opening your project requires if insect exclusion is the priority.

How should I assess a security or bushfire requirement?

Provide the project requirement with your enquiry. The suitability of the sheet depends on the complete screen assembly, including its frame, retention, fixings and installation.

Request a sample or trade quote

For a trade quote, send quantities by sheet size, your drawing or sample specification, the alloy and finish required, and the delivery postcode or port. If ordering a sample for fit verification, include a frame cross-section or bead profile. If sheet packing or pallet limits affect your order, include those requirements too.

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